BWG Series

BWG Series — Multi-axis CNC Automatic Welding Machine

Core product. Modular multi-axis CNC welder covering TIG / MIG-MAG / PAW / Laser / SAW on one platform; clamping Ø10–400 mm, weldable from 0.2 mm wall.

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Overview

As one of our core products, the BWG Series adopts a modular design concept, realizing the generalization of the machine body with a compact and exquisite overall structure. It has strong installation adaptability, facilitating site layout planning. This series has rich configuration options. It can adapt to the welding needs of different products by adding or reducing configurations, realizing various functions.

options: the active axis direction, number of axis, size and load capacity of the positioner; the installation method (front-mounted/middle-mounted/rear-mounted), size and active axis of the manipulator; welding torch type, wire feeding mechanism, welding power source and chuck tooling. In addition, the core program can be customized and optimized, and multi-axis robots could be used instead of manipulator.

Industries Served

Valve manufacturing Pressure vessels Pipe fittings General machinery Oil & gas Chemical

Specifications & Configuration

ParameterSpecification
Clamping outer diameterΦ10–Φ400 mm (standard, customizable)
Workpiece wall thicknessFrom 0.2 mm
Welder brandHuayuan / Panasonic / Aotai
Rotation radius400 mm (standard, customizable)
Through-hole diameterØ170 mm
Welding column (manipulator)X-axis stroke 100–400 mm; Z-axis stroke 400–1000 mm
Torch rackCentral mount 1200×600 mm (manual); Side mount M-axis 1000 mm
Torch micro-adjustment3D XYZ 100+100+50 mm
Machine size2700 × 2000 × 2050 mm
Machine weight800 / 1000 KG

Standard Machine Composition

Machine Base

All-steel structure, durable and stable for high load.

Welding Head

Configurable torch type, wire feeder and power source.

Positioner

Selectable size / load, axis count and rotation direction.

Manipulator / Column

Front / middle / rear mount; optional multi-axis robot.

Control Cabinet

10" TFT HMI + XPLC multi-axis controller (up to 12 axes).


Control System & Software

Industrial HMI Touchscreen Controller

  • 10-inch TFT LCD HMI with IoT capability (data forwarding / push, Industry 4.0 ready)
  • XPLC multi-axis motion controller, up to 12 axes, sync clock jitter < 1 µs
  • Interfaces: EtherCAT, RS232, RS485, Ethernet
  • In-house software team — deep OS customization available
  • Free-programming automated welding; built-in process package, 100+ weld programs
  • Certifications: CE / RoHS / UL / FCC; service life 50,000 hours

Weld Sample Results

Valve Cover Argon Welding With Wire
Valve Cover Argon Welding With Wire
Stainless Steel Flange Metal Braided Hose
Stainless Steel Flange Metal Braided Hose
Sanitary Square 3 Way Ball Valve Body
Sanitary Square 3 Way Ball Valve Body
Gray Iron Stacked Copper
Gray Iron Stacked Copper
Gate Valve – Valve Seat
Gate Valve – Valve Seat
Gate Valve – Valve Plate
Gate Valve – Valve Plate
Gate Valve – Gate Plate1
Gate Valve – Gate Plate1
Gate Valve – Gate Plate
Gate Valve – Gate Plate
Gate Plate Weld Overlay
Gate Plate Weld Overlay
Flange Argon Welding With Wire
Flange Argon Welding With Wire
Ductile Iron Stacked Copper
Ductile Iron Stacked Copper
Ductile Iron Stacked Copper 2
Ductile Iron Stacked Copper 2
Control Valve – Valve Core
Control Valve – Valve Core
Carbon Steel Elbow & Pipe Butt Welded Assembly
Carbon Steel Elbow & Pipe Butt Welded Assembly
Capping Argon Arc Welding Wire
Capping Argon Arc Welding Wire
Aluminum Welding Argon Arc Wire
Aluminum Welding Argon Arc Wire

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