CZ-LASER Fiber Laser High-Speed Cladding System
CZ-LASER is a fiber laser high-speed cladding system engineered for precision surface strengthening and repair. Using a high-energy-density focused laser beam with metal wire or powder as coating material, it forms dense, pore-free, metallurgically bonded coatings with minimal heat-affected zone.
Overview
Laser cladding is an advanced surface strengthening and repair technology. Its core principle involves using metal wire or metal powder as the coating material, with a high-energy-density focused laser beam as the heat source to simultaneously melt the coating material and a thin surface layer of the workpiece, forming a uniform and stable molten pool. After the molten pool solidifies rapidly, it forms a dense, pore-free, and metallurgically bonded high- performance coating.
Industries Served
Specifications & Configuration
| Parameter | Specification |
|---|---|
| Process | Laser Cladding (LBW) |
| Laser Source | Fiber Laser |
| Coating Feedstock | Metal Wire / Metal Powder |
| Coating Quality | Dense, Pore-free, Oxidation-free |
| Heat-Affected Zone | Minimal |
| Bonding | Metallurgical Bonding |
| Coating Properties | High Hardness, Corrosion / Wear / High-temp Resistance |
| Suitable Substrate | Various Metal Workpieces |
System Composition
The custom system is built from these modules:
Fiber Laser Source
High-energy-density focused beam as the heat source
Cladding Head
Delivers wire or powder coating material into the molten pool
Wire / Powder Feeder
Feeds selected metal wire or powder stably and precisely
CNC Control System
Controls laser, motion and feeding for repeatable cladding
Positioning / Motion Unit
Positions workpiece for uniform, stable molten pool formation
Control System & Software
Industrial HMI Touchscreen Controller
- 100+ Cladding Programs: Store and recall parameters for different workpieces and alloys
- Real-time Monitoring: Laser power, wire/powder feed rate, motion position feedback
- Bilingual Interface: English / Chinese switching, more languages available
- Multi-layer Cladding: Automatic layer calculation for thick coatings
- Process Logging: Traceable welding parameters for quality control
Weld Sample Results
